4Information

What are the classifications of winding machines for chip wound inductive winding equipment?


What are the classifications of winding machines for chip wound inductive winding equipment? The following are introduced to you:

Fully automatic

The pioneers of Japan are responding to the rising demand for high-quality labor and product quality. It can synthesize a high automation equipment through motor, electric component, pneumatic component, transmission device, sensor, control system, etc. Usually, it can automatically line up, tangle, break clip, twisting, loading and unloading. Operators only need to ensure adequate raw materials, in the absence of workpieces or copper wire in time to ensure continuous production, usually a higher number of axles, in order to achieve efficient production. A machine with enough automation level can satisfy the requirement of one employee to take care of multiple devices at the same time.

Advantages: Operators do not need training to work directly, high production efficiency, uniform product quality, can work for a long time without interruption.

Disadvantage: The price is higher than that of semi-automatic equipment. It takes time to recover the cost and produce benefits. Specialized technicians are needed to ensure the operation of equipment. The maintenance of faults is cumbersome and it is difficult to replace the product types.

It is suitable for mass production of single mature products.

Semi-automatic

At present, it is the most widely used winding machine in China. It can only realize automatic wiring arrangement, leaving all operations to be completed by operators. Usually, the number of axles is small, in order to cooperate with the operator's operation time, it is convenient to replace different moulds to produce different products.

Advantages: The price is cheap, some processes that mechanical can not be completed can be completed by manual, the deviation of equipment can be compensated by the operator, and the replacement of products is convenient.

Disadvantage: There are more people to be equipped, and employees need some training, which is limited by the operator's operational proficiency.

It is suitable for low cost production, new product production, and many kinds of small batch production.

According to the way of winding, it can be divided into: flat winding machine, ring winding machine, flying fork winding machine and 3D winding machine.

Leveling machine

The main axis rotates and coordinates with three-dimensional moving and positioning, so that the wire is spirally arranged on the outer layer of a workpiece. It is usually used to process most transformers, inductors and all kinds of coils. It is a widely used winding machine at present.

Ring type

By rotating the spindle (storage wheel) and cooperating with the action of the auxiliary wheel, a winding machine with spiral loops arranged on a hollow circular, hollow square or other similar workpiece is made. It is usually used to process ring coils.

Flying fork type

A winding machine that drives a flying fork through a side motor. It is usually used for winding machining of instrument coil and rotor.

Three dimensional type

In order to adapt to the special product's special winding mode, the winding machine is produced. It is usually used for winding machining of stator and special products.

Official App
Professional winding automation equipment manufacturers